Engineering Services

Electrical & Controls Design

  • Complete Electrical Sheet Sets using AutoCAD Electrical
  • Safety Circuit Design
  • Documented Safety PLC programs
  • Pneumatic Prints
  • Bill of Materials

Integration Services

PLC & HMI

  • Allen Bradley
  • Seimens
  • Modicon
  • Mitsubishi
  • Schnieder electric
  • Automation Direct
  • IDEC
  • Beckoff
  • Cutler Hammer
  • Proface
  • Automation Direct
  • Maple

Robotics

  • Fanuc
  • Denso
  • ABB
  • Nachi
  • Universal

Serialization & Traceability

  • eFlex
  • Rockware
  • Inseqence

Vision

  • Dalsa Teledyne
  • Cognex
  • Keyence
  • DataLogic

Part Tracking

  • Keyence
  • Intermec
  • Zebra
  • Honeywell
  • Cognex
  • Symbol

Industrial Protocols

  • Ethernet IP
  • Profinet
  • I/O Link

Auxillary Equipment

  • RFID
  • Sensors & I/O
  • Fasteners
  • Servos & Indexers
  • Security & Identity
  • Pneumatics & Actuators

Traceability and Serialization Integration

Successful deployment of a Traceability system depends on many components and their smooth operation as a unit.

Team Ray Technologies has been designing, integrating and refining these systems for over 15 years, we know what works and what doesn’t and why. There is no one size fits all solution for this market as every situation is unique and the details are critical. Failure to qualify a system design can quickly lead to a loss of confidence in the whole endeavor and ultimately to a loss of investment.

1

There needs to be a complete and coherent concept for the scope and scale of the system

2

The transfer of data from producing sources (PLC’s, Touchscreens, Aux Devices) to the MES needs to be carefully thought out for timing, redundancy, data integrity and validity.

3

The end product needs to be fast, reliable, accessible, verifiable, user friendly and most importantly actionable.

Project Management

Our Project managers are veterans that have hands on experience with the diverse technologies being implemented in today’s manufacturing environments.

We excel at project management because we understand the technologies. We understand the people involved, and we ensure communication is effectively administered. Modern manufacturing is a fluid environment but the final result will always be a robust process and a satisfied customer.

Retrofit

To remain competitive in today’s global manufacturing environment companies cannot afford to replace equipment just because a customer’s requirements have changed. Team Ray Technologies has built its reputation on minimizing customer capital expense while maximizing the efficiency of product changes using existing production equipment.

New machines & systems can bring with them extensive lead times and debug phases as well as costly training periods for operators and engineers that lead to lost profits, poor launches and unhappy customers.

Let us evaluate your equipment and new product requirements to see if a retrofit would work for you.

Equipment

Turn Key Work Cells on time and on budget.

Team Ray Technologies core expertise as a system controls and electrical design firm dictates that we are among the first and always last link in the chain of events to bring a production process to the customer. This experience has taught us to look at every project from the end users point of view and to anticipate and correct issues that are often overlooked in the design review process. This allows our machine builders to focus on what they do best, building your machine.

Using this approach and spending extra time up front with the customer we are able to significantly reduce the timing in the final and most critical phases of your project.

We deliver Automated, Semi Automated, Robotic and Manual Work Cells tailored to fit your needs.

Expertise

Automotive Lighting

Our company has many years of engineering and production experience with assembly lines and assembly line stations that produce automotive lights along with incoming processes such as injection molding, metallization, and coating. The team has experience in housing, reflector, lens press, leak, electrical testing, and aim operations. We currently provide electrical design, PLC programming, robot programming, camera integration, and HMI programming. We have been involved in numerous new model launches primarily for Ford products over the last 20 years. We provide PC-Based testing modules for current decay of incandescent bulbs, BLIS (Blind Spot Information System), AFS (Adaptive Front Lighting Systems), and dynamic 2D barcode printing. We are experts at integrating traceability and error-proofing systems for Lighting Assembly Lines. We are experts in integrating Rockware as an MES for Lighting Assembly Lines, Molding, Metallization, and Coating. As lighting has become more complex over the years, we have continually created new products and algorithms as needed by our customers.


Automotive Interiors

We have extensive engineering and production experience with processes linked to Automotive interiors such as injection molding, sound deadening material creation, vacuum forming, paint, and polyurethane application. We have worked with Rockware Corp. to create software systems including traceability and error-proofing to interface and interlink each of these processes. We have done many electrical and controls projects regarding these processes and have successfully completed some high-end experimental projects like integrating a thermal camera to provide on-time preventative maintenance and recording results into a relational database.


Retrofitting/Repurposing Equipment

Retrofit projects come in all different shapes and sizes. We have vast experience in modify existing assembly stations and cells to run new parts and products. We usually work with a mechanical/tooling company and have prospered whether we are directing instructions to the mechanical/tooling company or we are receiving instructions from a mechanical/tooling company. Our knowledge of shop floor manufacturing and pit falls that need to be overcome is priceless when ensuring the revised equipment is capable of being operated by the worst-case operator and maintained by on-staff personnel. In these types of projects, the technical support we provide include electrical design, PLC programming, HMI programming, Robot programming, Camera and device programming, along with electrical/mechanical install of electrical control devices. We are at our best when we are the project manager of these projects since we are the ones ultimately responsible to make it run in the end.


Continuous Improvement

Many times a manufacturer knows the opportunities for gains can be achieved within an existing process. Team Ray Specializes in providing engineering services that allow you to maximize Overall Equipment Effectiveness (OEE) along with Product Quality often with little or no Hardware. We work hand in hand with the customer to provide routine optimizations sequence changes, work flow restructuring and error proofing often with little or no downtime required. While these project can often be smaller and undesirable for most integrators we know they provide substantial value to our customers and would be happy to discuss your opportunities with you.


Robotics

Team Ray Technologies automates manufacturing processes with a robotic solution designed for you. We have programmed all the major brands of 6 axis, SCARA and collaborative robots and are expert at integrating with PLCs or other control systems.

Small stand-alone robotic work stations to large scale fully integrated lines. Each robotic system is tailored to meet your requirements. Team Ray Technologies has successfully designed and installed systems for applications including: Glue Dispensing, Paint, Fasteners, Sonic Welding, Material Removal, Material Handling, and Machine Tending.

We understand and pride ourselves on a robust process, the difference between profitability and loss on robotic systems isn’t just cycle time its down time, we spend the extra time to refine how a cell recovers, that the work flows follow your FEMA and the operators don’t need to become technicians just to make rate.

Need to talk to automation design and integration services expert?

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